Basic Info.
Automatic Grade
Automatic
Transport Package
Wooden Box
Specification
4210*2340*2000
Product Description
Introduction to Automatic fish mask machine
Basic description:
The automatic fish mask machine is a newly developed mask machine equipment. The equipment is used to produce KF94 mask products. The process flow is: 3-5 layers of material in a whole roll, machine-ultrasonic welding peripheral-rolling-cutting-breathing Valve hole--folding--station welding--rolling and cutting out the body--automatically turning the piece and conveying to the earband machine--welding left and right earbands--product output. This machine has a high degree of automation, touch-screen operation, and language support for Chinese, English, Korean and Japanese. Through PLC programming control, the mask can be embossed, folded in half, perforated, and trimmed at one time. The special manufacturing process, the texture is clear, and it is not deformed during production, which can greatly reduce material waste and can effectively ensure Mask quality. According to the different raw materials used, the masks produced can also meet different standards such as FFP1, FFP2, N95, etc. The earbands are elastic, making the wearer's ears comfortable, and the mask filter cloth layer filters well, which fits Asian faces. Suitable for high pollution industries such as construction and mining.Overall Appearance Dimension
2. Specifications:Product model: PTD-YX800Product size: commercial large folding masks, children's masks, according to the design drawings of the knife mold design changes;Language support: Chinese, English, Korean, JapaneseRaw material specifications: 240mm-260mmProduction capacity: 70±10/min (depending on the quality of raw materials)Qualified rate: ≥98%Power specification: 220VAC, 50Hz / 60Hz, 34A, two-phase powerAir specification: 0.5∽0.7Mpa (recommended compressor standard 20P / 15KW)power: 7.5kwEquipment size: 5705mm x 2053mmEquipment weight: 1250KG
3. SizeThe size of the equipment is 5705mm x 2053mm, including the wire connection part and some external equipment. The equipment consists of 3 parts: the material rack (1650mm x 700mm x 1555mm), the main body forming machine (2000mm x 600mm x 1204mm) and the ear strap welding parts (1800mm x 700mm x 1500mm).4. working spaceEach recommended working area is 38 square meters. According to different functions, if conditions permit, by ensuring 1m of space around the machine, passing of the machine installation space, working and packaging areas, it is convenient for equipment maintenance and operation ( See the figure below). 5.Equipment characteristics This equipment is composed of material rack part, nose bridge part, external shaping, shape welding part, folding molding, external cutting part, back folding part, partition part, ear wire welding part, collecting part, and adopting auxiliary motor and ultrasonic welding technology.1. Material rack: to ensure the tension of the raw materials, so that the raw materials will not wrinkle during use
2. Nose line part: cylinder and ultrasonic welding, fixed on the nose line fabric according to the required length
3. Appearance type parts: mold ultrasonic, basic pattern welding
4. Folding forming: fabric folding
5. External cutting part: cutting, embossing forming, the initial shape of the mask is completed
6. Rotating parts: turn the mask over and prepare the ear straps
7. Separate part: increase output by rationalizing materials
8. Ear wire welding: Use ultrasonic to fix the mask on the semi-finished mask to complete the production of the mask
9. Collection: Collect finished products (this product does not include packaging process)6,main specificationsNO | Part Name | manufacturer | Specification and description | Quantity | warranty period |
1 | control box | self made | Imported parts | 2 sets | 1 year |
2 | PLC | XINJE | Body and backend | 1 set and 2 sets each | 1 year |
3 | Ultrasonic equipment | | 20k,2000W | 2 sets | 3 months |
15k,2600W | 2 sets | 3 months |
4 | servo motor | Panasonic | 1500W | 1 | 1 year |
750W | 1 | 1 year |
400W | 2 | 1 year |
100W | 4 | 1 year |
5 | sensor | OMRON | 670/672/674 | 7 | 1 year |
6 | touch screen | XINJE | 7TG765 | 2 | 1 year |
7 | Bottom valve | SMC | 14 | 14 | 1 year |
8 | switch | MEANWELL | 200W,24V | 2 sets | 1 year |
9 | Cylinder | AirTac | Genuine original | 16 | 1 year |
10 | Panel switch | Schneider | Source: operation, stop, emergency | 8 8 | 1 year |
11 | Relay | OMRON | 24V | 6sets | 1 year |
12 | Knife mold | | DC53, Tool | 2 | 3 months |
DC53, Embossing knife | 2 | 3 months |
13 | Pneumatic scissors | | Pneumatic scissors | 2 | 3 months |
14 | magnetic | CHNT | 220V | 2 | 1 year |
15 | Speed motor | | | 1 | 1 year |
16 | AC motor | | | 3 | 1 year |
17 | Stepper motor | Leadshine | 57 | 1 | 1 year |
18 | Bottom plate | self made | 18mm S45C, Light chrome plating | 2 sets | 1 year |
19 | frame | self made | Welding of each pipe | 2 sets of spray paint | 1 year |
7. Raw material recommendationsThe existing KF94 mask product consists of 4 layers in total, the middle 2 layers are MB non-woven filter effect. The recommended width of the device is 240mm, and it can also provide a width of 260mm. Please refer to the raw material recommendation table below;From outside to inside (240 or 260 width) | KG/capacity |
level one | SS grade 70g non-woven fabric | outward | 480 pcs |
Second floor | 99 grade 25g MB non-woven fabric | | 960 pcs |
Third floor | 99 grade 25g MB non-woven fabric | | 960 pcs |
Fourth floor | SS grade 25g non-woven fabric | Innermost | 960 pcs |
Ear line | 3.00MM ear cord, nylon, round shape, single wire is recommended | 2200 pcs |
Bridge of nose | Double core 0.45mm * 3.0mm * 1.0mm, wire + PE material / PP material | 1250 pcs |
Remarks: The recommended materials for KF94 masks have a significant impact on the quality. The above table is for reference.8, Matters needing attention1. The main body of the equipment has a warranty period of 1 year, and the ultrasonic warranty period is 3 months.2. We will ask customers to inspect before transporting this equipment. The inspection items include machine performance, smoothness, production capacity and yield. If the performance is required to be re-checked due to improper transportation or other human factors after delivery, the specific service amount will be specified in the consultation if the service can be provided for a fee.3. Precautions when transporting the equipment: When transporting, please use a forklift or crane; when transporting, please be sure to fix it on the ground; when transporting, you must be especially careful to avoid damaging the wires or other parts. It can be transported directly by forklift or wheel. To prevent the four wheels at the bottom of the machine from being compressed for a long time, please move the machine to the designated position and fix the machine with food.4. When connecting the power, please make sure that the main power circuit is correct before connecting.5. Before setting or installing each component, please make sure to turn off the power switch or press the safety emergency switch.6. After completing the settings of each part, make sure to tighten the bolts and nuts.7. In an emergency or abnormal situation, you can stop the machine immediately by pressing the emergency switch to prevent operator safety and equipment damage.8. Maintain the screw part of the machine by injecting lubricant.9. The driving part of the machine should be lubricated regularly.10. Use equipment according to equipment environment requirements. 9, Equipment use environment1. Use the ambient temperature at room temperature.2. The humidity requirement is 40%-80%, and constant temperature and humidity are required to prevent condensation.
3. Power requirements: 220V, 50Hz / 60Hz;4. Voltage: ±5%. The ground wire must meet international requirements. In areas where the voltage amplitude is greater than or equal to 5%, an electronic voltage stabilizer must be installed.5. There should be no strong electric signal near the equipment, and there should be no radio transmission station (or relay station) near the equipment.6. Ground amplitude: within 50um; vibration acceleration: within 0.05g. There should be no equipment such as large presses in the vicinity of the installation, and the installation area should be free of smoke and dust, and avoid heavy metals and other grinding environments.7. Compressed air pressure: 0.5-0.7Mpa.8. In a specific environment, an anti-static floor should be installed to enhance the barrier.
10, Equipment maintenance1. The equipment production workshop should always be kept clean and hygienic.2. The exterior of the equipment should always be clean and kept clean.3. Lubricant should be injected regularly into the operating part of the equipment.4. If the equipment is not used for a long time, the equipment should be covered to prevent dust pollution.5. If the equipment is not used for a long time, the main power supply must be cut off.
6. If the equipment is not used for a long time, please apply lubricant to prevent rust.Shenzhen Putianda Intelligent Equipment Co., Ltd.Address: Factory601- 701, Building B, Kelibang, No. 317 Juling Village, Jutang Community, Fucheng Subdistrict, Longhua District, Shenzhen
Address:
Building B, Kelibang Industrial Park, No. 317 Juling Village, Jutang Community, Fucheng Subdistrict, Longhua District, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Established in 2014, Shenzhen Putian Da Intelligent Equipment Co., Ltd is a high-tech enterprise of automated welding equipment which integrates scientific research, development, manufacturing and sales. The Company is headquartered in Shenzhen, There are 260 employees, 95 of whom are scientific researchers. Our plant covers an area of 100, 000 square meters
We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective.
Putianda-Provide high-quality N95/KN95 automatic high-speed mask machine, automatic cup-shaped mask machine, one-to-one flat mask machine, and automatic laminating machine.
The N95/KN95 automatic high-speed mask machine is a fully automated equipment for the production of finished masks. After the whole roll of fabric is unrolled, it is driven by the roller, and the fabric enters the knurled shaft through the guide wheel; The nose bridge is pulled and unrolled in the whole roll, and is cut to a fixed length and then introduced into the fabric. One mask earband welding station, and then to the next station, it will automatically fold the edges, ultrasonically weld the mask to form, seal it laterally, and cut it with a cutter. After the mask is made, the finished mask is separated from the waste through a waste separator. It can achieve one-key automatic production operation, reduce the human body contact of the mask in the production process, so as to meet the industry testing standards.
We are a high-end enterprise specializing in industrial robots, a full range of mask machines and touch screen and cover industry machinery and equipment. We are well-known in the industry for integrating R&D, production, sales and technical services. The existing sales team is more than 30 people, Sales in the first half of 2020 reached 40 million.